With our highly skilled and motivated team, we at Magma offer a fully integrated and dedicated service for all your needs. From one off bespoke manufacturing solutions, to complete multi-functional, multi project turn key management and production of your components. We have an extensive range of tools and experience to turn any design into reality.
Thermoplastic Injection Moulding
- Fourteen modern injection moulding machines ranging from 25 tonnes through to 350 tonnes
- Moulding commodity plastics such as LDPE and PP through to engineering materials like PPS
Two Shot Moulding
- Moulding capabilities range from 80 to 125 tonnes with both rotational and robotic capabilities
- Two Colour or Two Material moulding
- Two shot moulding with inserts
Lens and Optical Moulding
- High precision lenses in both PC and PMMA
- Unique ability to mould optical lenses utilising TPU allowing for a flexible product
In Mould Labelling
- Working closely with our suppliers we offer in mould labelling solutions utilising the latest technology to enhance the aesthetic or functional aspect of your product
- Utilising static pinning and robotics we are able to ensure precision and repeatability
Insert Moulding
- In-mould inserting
- Post-mould inserting by way of heat staking or press fitting
Tampo Printing
- State of the art Tampo printing facility offering three colour printing with image sizes up to 250mm
- Our technology enables us to effectively print on to PP
Ultrasonic Welding
- State of the art ultrasonic welding equipment
Assembly
- Bespoke assembly lines designed around lean manufacturing principles
Quality Assurance
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- ISO 9001 certified (ISO9001 Cert_FS 594411)
- CMM measuring capability
- PPAP
- APQP
- 8D Root Cause Analysis
- FMEA
Tooling
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- Tool Design in conjunction with our specialist partners
- Steel selection
- Tool trials through to full production
- Preventative maintenance programmes
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Design for Manufacture
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- DFMEA
- Material selection
- Mould flow analysis