With our highly skilled and motivated team, we at Magma offer a fully integrated and dedicated service for all your needs. From one off bespoke manufacturing solutions, to complete multi-functional, multi project turn key management and production of your components. We have an extensive range of tools and experience to turn any design into reality.

Thermoplastic Injection Moulding

  • Fourteen modern injection moulding machines ranging from 25 tonnes through to 350 tonnes
  • Moulding commodity plastics such as LDPE and PP through to engineering materials like PPS

Two Shot Moulding

  • Moulding capabilities range from 80 to 125 tonnes with both rotational and robotic capabilities
  • Two Colour or Two Material moulding
  • Two shot moulding with inserts

Lens and Optical Moulding

  • High precision lenses in both PC and PMMA
  • Unique ability to mould optical lenses utilising TPU allowing for a flexible product

In Mould Labelling

  • Working closely with our suppliers we offer in mould labelling solutions utilising the latest technology to enhance the aesthetic or functional aspect of your product
  • Utilising static pinning and robotics we are able to ensure precision and repeatability

Insert Moulding

  • In-mould inserting
  • Post-mould inserting by way of heat staking or press fitting

Tampo Printing

  • State of the art Tampo printing facility offering three colour printing with image sizes up to 250mm
  • Our technology enables us to effectively print on to PP

Ultrasonic Welding

  • State of the art ultrasonic welding equipment

Assembly

  • Bespoke assembly lines designed around lean manufacturing principles

Quality Assurance

Tooling

      • Tool Design in conjunction with our specialist partners
      • Steel selection
      • Tool trials through to full production
      • Preventative maintenance programmes

Design for Manufacture

    • DFMEA
    • Material selection
    • Mould flow analysis